3D puff embroidery digitizing is a process where foam is inserted under the thimble for raising the surface, leading to the 3D appearance of the embroidery design. For the most part, it’s used for clothing pieces that will hardly be washed and cleaned with water. It has extra material within, so it’s best to operate slower than usual speed to ensure there is no needle breakage. For the most, the speed of 500 stitches to 600 stitches is recommended because it promises better embroidery and a more appealing design.
With 3D puff digitizing, 100% polyester thread should be used, so the foam doesn’t burn up with heat cleaning or dry cleaning (now you know why rayon thread and cotton thread aren’t suggested?). Truth be told, it’s one form of art, and a crafty embroider, and digitizer will be able to create perfectly intricate designs. Even more, it adds depth to the designs, and who wouldn’t like that? Coming back to the point, if you are a fan of 3D puff digitizing, we are sharing the must-try tricks and tips to enjoy the best outcome!
3D Puff Embroidery & Digitizing Design – The Overview
To begin with, this is an expensive digitizing style, especially if you want to get customized designs. The overall charges of the designs will depend on the complexity of design, quantity, and materials of the hats. It’s no secret that everyone is through the embroidery machines and digitizing software, but you can always try designing by hand. But again, everything depends on your choice and preferred method. However, to get the best results, practice is extremely important!
With time and practice, digitizing and embroidering different designs will become more convenient. Similarly, the trend for 3D designs for hats has increased, but proper practice will enhance the quality of results. However, in addition to practice, there are other steps that you can follow for improving the outcome of 3D puff embroidery digitizing!
One has to be highly particular about the machine’s speed because it can directly influence the quality of stitches and design. Choosing the ideal speed will also help with the performance of designs. Similarly, you must have to increase or decrease the machine’s speed according to the embroidery design. Keep in mind that there is no hard and fast rule for speed, so just consider the embroidery design and change the speed. Even more, you can try experimenting with different speeds on a spare piece of cloth to achieve the best possible results.
- Fabric Makes A Difference
When you have to make 3D puff embroidery, you should look for slippery and prone fabric. That’s because these fabrics have a higher density which makes the 3D puff embroidery design better than other fabrics. Even more, if you are working with rubber, the fabric surface will be more sensitive, promising better outcomes. That being said, hats have generally thicker fabrics which make 3D puff embroidery a good choice. On the other hand, ditch noble fabrics for this embroidery technique because the loft fades away!
The embroidery and digitizing machines obviously have to use needles, but your use makes a difference. For the most part, you should opt for sharp needles because they perforate better in the foam, and the 3D puff designs will be way more intricate.
Now that you’ve selected the needles and want to raise the design perfectly, you should use the suitable foam. To be honest, the foam selection relies on the desired height of embroidery. To illustrate, the thicker foam will result in a higher model of embroidery. However, dense foams can be complicated to work, and they also negatively influence the machine’s operation (it won’t be smooth). That being said, you should use thinner foams to ensure the design is raised just enough.
- Adding Stops
Stops have to be made in the design, but you should only make them when the flat design is complete. For this purpose, you will need to learn different programs for making stops (it’s extremely important if you want to take up 3D puff embroidery and digitizing properly). In addition, the machine must provide sufficient stops with color changes. As far as laying down the foam is concerned, you should use the sticking spray or tape to ensure the fabric stays in place and the foam doesn’t move.
When you have laid down the foam properly and the stop is created, you should also make the design outline before opting for satin stitches. In particular, the outline will help stabilize the embroidery area.
- No Excess Foam
Foam might be necessary for 3D puff embroidery, but excessive use of foam can make the design too loud. For this purpose, you should remove the excessive foam when the embroidery design is complete. If some foam pieces are too hard to remove, you can apply some heat (using a heat gun is better because it promises precision). If some foam still remains, you can simply use tweezers.
- Test Runs
No one wants to make bumpy designs on the hats, but you can use some test runs to practice with 3D puff embroidery. For this purpose, you should experiment with thread, fabric, and models. In addition, it will help you train yourself, and you will know the best ways to enjoy the desired results.
- Stitching Density
Compared to flat designs, 3D puff designs need higher stitching density (yes, those satin stitches on the flat design). It’s best to use the natural thickness and density of the stitch. If you have a computerized machine, you can manage different stitch densities at once. To illustrate, higher stitch density on the satin stitches will improve the 3D effect.
- Rubber Hoop
When stitching the 3D puff embroidery design on the hats, you should opt for the rubber hoop. Once the design is ready, you can simply start the sewing part, and don’t forget to remove the excess foam and your hats are ready!
Win Digitizing – Trusted not to compromise!
At Win Digitizing, we offer the highest-quality standard digitizing services at incredibly low prices, starting as low as $8. Please register with us today and get started with premium 3D puff digitizing services in the USA.